Capious feels pleasure to announce to launch new model of
Asphalt Batch Mix Plant.
The Capious CABP Series of batch mix asphalt plants are designed with the demanding asphalt contractor in mind. Affordability, simplicity of erection, user-friendly operation, end product consistency and production rates that meet or exceed expectations are all features that make this series of asphalt plants a solid investment. These superb plants are environmentally compliant with internationally regulations. They are built with high-quality materials that resist abrasion, high temperatures and corrosion.
The Asphalt batch mix plant is perfect when a large number of different mixes have to be made with accurate proportioning and homogenous blending. Easy to calibrate and rugged multipoint load cell weighing arrangement for all the constituents, heavy duty pug-mill mixer and carefully designed control logic take care of the cumulative error corrections and deliver world class mix with total accuracy and consistency.
|Models||CABP 120||CABP 160||CABP 200|
|Output||120 TPH||160 TPH||200 TPH|
HOT AGGREGATE BINS (FOUR): Hot bin with four compartments of suitable storage capacity fully insulated and each bin having independent pneumatic feeding gate control ensures graded aggregate to weighing hopper. Hot bin with level sensor prevents overflow or less qty. synchronized with bin motor.
Single Deck Vibratory Screen Single deck Vibratory screen (40 mm) is fitted at the end of Gathering conveyor for removal of oversized material. Cold (Slinger) Conveyor Separate detachable Slinger Conveyor is provided to transfer the aggregates received from the vibratory screen to feed into the Thermodrum. Slinger Conveyor is driven by constant speed A.C. Motor coupled with Gear Box. The rigid frame of Conveyor is fabricated from appropriate size of Channel and the Conveyor belt is supported by uniformly spaced Idler Roller stands. Any sagging on the return travel of the belt is also taken care-of by Idler Rollers.
Modulating Burner for Dryer Drum : The burner for heating aggregate shall be turbojet proportioning pressure atomized fully endorsed capable of burning F.O. / Diesel or L.D.O. Burner equipped with flame failure detection and sequentially auto controlled drum, blower & exhaust are functioning before ignition is on or flame is produced. Suitable capacities of pump and motor shall be provided for feeding fuel. Gas burner shall provided on customer's requirement.
DRYER UNIT: The Dryer drum is counter-flow dryer with four-wheel friction drives, it is fully insulated to prevent heat loss. Modulating type burner with simple operating mechanism maintains perfect air / fuel ratio resulting perfect combustion of fuel thereby saving fuel and environment, burner giving high energy output with low fuel consumption is positioned in such a way that the flame direction makes a counter flow situation with heat control in different seasons. Proven flight design ensures a perfect distribution of material to be dried. Replaceable internal lifting flights are designed to ensure optimum heat transfer for drying of aggregates and suitable capacity separate service fuel tank is provided for dryer burner. Duel Cyclone Type Primary Dust Collector (Heading Dust collecting System): Corse dust particles in aggregate are fully absorbed or controlled by damper before moving to hot aggregate bucket elevator. Out let smoke gas with fine dust particles is filtered by filter bag house with exhaust.
HOT BUCKET ELEVATOR: Twinlane chain and toothed sprocket at drive for bucket elevator ensures smooth operations of entire elevator system. Eliminating unbalancing of buckets during heavy loads when plant is operated at full capacity. Double sprocket chain drive with four piece type fully covered box for easy installation on tower container frame. The hot aggregate bucket elevator is a totally enclosed chain driven system. Bucket tips are double reinforced for maximum durability. The elevator unit is electrically driven from the head shaft via a chain system Capious bucket elevators are designed for long service life and easy maintenance access. Super-tough wear materials and a special entry chute design make bucket elevators superior performers.
FOUR DECK VIBRATORY SCREEN: Totally enclosed dust sealed housing, 4nos. discharge chute with removable rails and access for maintenance and mesh changing. The screen vibrates with a liner motion through the vibratory motor provided on its beam and this prevents the screen from becoming clogged by aggregate particles. Vibration amplitude of the screen can easily be adjusted by increasing or decreasing the weight of the fly-wheel on each end of the vibratory motor and high sieving efficiency for each type of aggregate is guaranteed. Due to the simple and easy replacement of the screen the unit is trouble free.
HOT AGGREGATE BINS (FOUR): Hot bin with four compartments of suitable storage capacity & each bin having independent pneumatic feeding gate control ensures graded aggregate to weighing hopper. Hot bin with level sensor prevents overflow or less qty. synchronized with bin motor.
PADDLE MIXER UNIT: The anti aging mixer is a double shaft pugmill type. Adoption of the circulation mixing system assures uniform mixing within a short time even in fine grain composition. Liners and tips of the mixer are made of Ni - Hard material and are of anti-abrasive cast alloy steel, ensuring long life and durability. The HR Steel linear plate (with temper hardening) and tips are easily replaceable. The dumper type discharge gate allows smooth discharge of mixture from the full width of the mixer. Pneumatically operated with full width discharge door..
ASPHALT BUCKETS: Asphalt service bucket jacketed for hot oil circulation & outer side insulated weighing control point on 4Nos. load cells control's quantity of asphalt by 3 way auto control valve and asphalt spray into mixer through auto feed pump.
ASPHALT HEATING & STORAGE TANK: Asphalt storage tank fully insulated with efficient heating system through thermic fluid boiler and with jacketed asphalt pump station, insulated jacketed asphalt pipeline supply to asphalt weighing buckets, feeding through auto control valve. The asphalt in asphalt tank is maintained at a constant temperature by the hot oil heater, in which thermo-oil is heated by the oil burner and circulated by the pump. An automatic temperature control regulates the combustion rate of the oil burner automatically. The asphalt in this cylindrical tank of indirect heating type is heated by hot oil circulation, which causes the asphalt, due to the absence of partial direct heating, to be heated uniformly and thoroughly and keep the constant temperature at all times. The asphalt in asphalt tank is maintained at a constant temperature by the hot oil heater, in which thermo-oil is heated by the oil burner and circulated by the pump. An automatic temperature control regulates the combustion rate of the oil burner automatically
THERMIC HOT OIL SYSTEM: Thermic oil heaters (boiler) of suitable capacity Kcal./Hr. circulated with auto temperature controls to maintain precise asphalt temperature. Hot oil circulation in asphalt pump, asphalt pipeline, asphalt weighing hopper and mixing unit is with suitable capacity service fuel tank for burner.
Bag-house Filter Unit: Fine dust is absorbed by filter bag type air pollution control unit to meet the most stringent emission levels specify inlet current worldwide environmental standards with pneumatic bag cleaning system, Dust re-feeding to filler pneumatically or by bucket elevator through screw conveyor. It operates forward-reverse mode as per the requirement of dust to the mix with corse dust or without corse dust. It is fitted with safety devices for temperature controller. Bag house filters are envied in the industry for their guaranteed savings on power, lower maintenance, trouble free service and strict conformance to stringent environmental norms.
DUST FILLER STORAGE SILO: Filler receiving from ground level (with suitable storage capacity) to silo by pneumatically or bucket elevator control with level sensor. Silo with vibratory motor, filler receives dust from filter bag house through auto control screw conveyor into receiving hopper of bucket elevator.
DUST FILLER STORAGE SILO: Filler receiving from ground level (with suitable storage capacity) to silo by pneumatically or bucket elevator control with level sensor. Silo with vibratory motor, filler receives dust from filter bag house through auto control screw conveyor into receiving hopper of bucket elevator. MINERAL FILLER STORAGE SILO: Filler receiving from ground level (with suitable storage capacity) to silo by pneumatically or bucket elevator control with level sensor. Silo with vibratory motor, filler receive dust from filter bag house through auto control screw conveyor into receiving hopper of bucket elevator.
CONTROL PANEL ROOM: A fully automatic worldclass SCADA based computerized control panel with unilimited job mix parameter display hi-resolution screen and 19" LCD color graphic monitor with CPU for live operation on screen with safety signal indicators, which indicates perfect time for required service & maintenance of plant, world-class AC Drive for cold bin feeder & job mix parameter setup by numeric key, which is very easy to set in PLC & SCADA keyboard. Centralized operation measuring for batch Kg/per cycle of with homogeneous mix of aggregate, asphalt & mineral with synchronies. Manual operation system in control panel for test, trial or for maintenances service. Mixing process selection for job mix quality with aggregate, asphalt & filler as required per batch. Unlimited memory data of job mix recipe is stored in PLC & SCADA index list. Select job mix from PLC & SCADA index list, as you required. Job mix production data printout per trip with total batch details. (Aggregate, Asphalt & Filler data are shown separately). Date, Month & Year wise Job mix data can be saved in PLC & SCADA memory.